Techniques

Carcass

The structural framework of a wardrobe consisting of sides, top, bottom, and back panels that form the basic shell before doors and internal fittings.

Also known as: Cabinet Shell, Wardrobe Framework, Structural Shell

Carcass refers to the structural framework or shell of a wardrobe, comprising the main body components including side panels, top, bottom, and back panel. This foundational structure supports all internal fittings, doors, and hardware systems.

Components of Wardrobe Carcass

Primary Structure

  • Side Panels: Vertical supports forming wardrobe width
  • Top Panel: Horizontal ceiling component
  • Bottom Panel: Base platform for storage
  • Back Panel: Rear structural support and enclosure

Support Elements

  • Internal Dividers: Vertical panels creating compartments
  • Horizontal Shelves: Fixed or adjustable storage platforms
  • Reinforcing Rails: Additional structural supports where needed

Construction Materials

Engineered Panels

Modern carcasses typically use MDF, plywood, or particleboard for consistent dimensions and stability.

Solid Timber

Traditional construction using solid wood provides maximum strength but requires careful consideration of wood movement.

Hybrid Construction

Combining different materials optimizes strength, cost, and performance for specific applications.

Assembly Methods

Traditional Joinery

Dados, rabbets, and mechanical fasteners create strong, precise connections between panels.

Modern Fastening Systems

Cam locks, confirmat screws, and specialized hardware enable efficient assembly while maintaining structural integrity.

Adhesive Bonding

High-strength adhesives supplement mechanical fasteners for enhanced joint strength.

Quality Considerations

Dimensional Accuracy

Precise cutting and assembly ensure proper door alignment and smooth operation of internal components.

Structural Rigidity

Adequate thickness and proper bracing prevent sagging and maintain square geometry over time.

Edge Treatment

All visible edges require appropriate finishing with edge banding or solid timber lipping.

Wardrobe Applications

Built-In Wardrobes

Carcasses are often built in place or precisely fitted to architectural openings for seamless integration.

Freestanding Units

Factory-built carcasses provide consistent quality and efficient production for standard wardrobe sizes.

Custom Configurations

Bespoke carcasses accommodate unique spaces and specific storage requirements.

Design Considerations

Load Distribution

Proper engineering ensures adequate support for hanging clothes, drawers, and shelving loads.

Access Requirements

Door openings and internal clearances must accommodate user needs and clothing types.

Integration Points

Mounting points for European hinges, drawer runners, and other hardware must be precisely located.

Industry Standards

Wardrobe carcass construction follows Australian furniture standards for structural performance and safety. For comprehensive information about cabinet construction principles, refer to resources from Master Builders Australia.

Installation Considerations

Proper carcass installation requires level surfaces, adequate fixings, and consideration of wall conditions for built-in applications.

Quality Assurance

Professional carcass construction includes checking for square, level installation, and proper alignment before proceeding with door and drawer fitting.

Related Terms

Cabinet Making

Techniques

The skilled craft of designing and constructing cabinets, wardrobes, and storage furniture using traditional woodworking techniques and modern manufacturing methods.

Learn more →

Face Frame

Techniques

Traditional cabinet construction technique featuring a wooden frame attached to the front edge of the carcass for strength and decorative appeal.

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MDF

Materials

Medium Density Fiberboard, a versatile engineered wood product commonly used as substrate material in wardrobe construction and furniture manufacturing.

Learn more →